Cutting sheet metal
Trumpf Flatbed Laser TruLaser 5030
with PalettMaster and pipe cutting unit
Operating range:
X-axis | : | 3000 mm |
Y-axis | : | 1500 mm |
Z-axis | : | 115 mm |
Max. sheet thickness (manufacturers’ details)
Construction steel 25 mm
Stainless steel 25 mm
Aluminum 15 mm
Max. unit weight 900 kg
Precision:
Smallest programmable dimension 0.01 mm
Positional variance +/- 0.10 mm
Average positional scatter width +/- 0.03 mm
RotoLas auxiliary unit
for flexible machining of pipes and sections
Operating range for tubes
with unrestricted clamping chuck access
max. diameter: 160 mm
max. length: 2990 mm
In machine range max. diameter: 370 mm max. length: 2990 mm
Sheet shaping, edge trimming
Trumpf TruBend 5320 CNC-edge-trimming press
CNC-controlled six-axis backstop with ACB angle bending sensors, angle measurement and feedback control during the bending process.
Press force: 3200 kN
Edge trimming length: 4420 mm
Sheet shaping, rounding
Three-roll sheet metal bending machines for rolling round cylinders
Suitable for the following cylinder dimensions:
max. diameter: 3000 mm
max. length: 3000 mm
max. sheet metal thickness for CrNi steel: 8 mm
max. sheet metal thickness for construction steel and aluminum: 10 mm
Three and four-roll sheet metal bending machines for rolling round tapers
Suitable dimensions for tapers:
max. diameter: 3000 mm min. diameter: 150 mm max. length: 1500 mm max. sheet metal thickness for CrNi steel: 5 mm max. sheet metal thickness for construction steel and aluminum: 6 mm
Sheet metal shaping, beading
MAWE shaping machine
for final machining of cylinder ends and tapers
(flanges, beading, rolling and drawing in)
Suitable for the following cylinder dimensions:
max. diameter: 1600 mm
min. diameter: 350 mm
max. height: 1500 mm
min. height: 150 mm
max. material thickness for construction steel, CrNi steel and aluminum: 4 mm
Suitable for the following taper dimensions:
Same dimensions as for cylinders, but smallest taper diameter is at least 150 mm
max. material thickness for construction steel, CrNi steel and aluminum: 4 mm
In addition, hydraulic presses can be supplied for producing the ends on cylinder components and the shaping of sheet metal components
Welding of components and welded assemblies
Longitudinal seam welding machines
for the automatic welding of I-seams.
Welding processes employed: WIG, MIG, plasma taphole.
These machines can also be used for welding tubes and cylinder sections.
Suitable for the following dimensions:
max. diameter: 3000 mm
max. length: 3000 mm
max. sheet metal thickness 6 mm
Workplaces for fitters and weldersfor welding components and welded assemblies. Welding processes employed: manual electric arc, MAG, WIG, MIG as well as spot-welding and bolt cutting. Universal 3D workbench and welding bench systems, rotary welding tables and rotary container fixtures can also be supplied.
Treatment of surface CrNi steel products
Mechanical surface workplaces
for grinding and brushing CrNi steel products.
Final processing treatment: pickling, passivizing or electro-polishing (buffing).
Dimensions of products for final-stage pickling and passivization treatments
max. diameter: 3000 mm
max. length: 10 000 mm
Dimensions of products for final-stage electro-polishing (buffing) treatment.
max. diameter: 1300 mm max. length: 6000 mm
Treatment of surface steel products
Electrostatic powder coating
with corresponding pretreatment, e.g. grinding, peening, degreasing / iron phosphatizing, scope for applying different colours.
Suitable for the following dimensions:
max. width: 2000 mm
max. length: 2000 mm
max. length with full utilization of max. width and height: 4000 mm max. length for shaped bar stock: 7500 mm max. individual component weight: 1 tonne
