Accurate ingredient dosing for pharmaceutical production
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Hygienic design
Ultra-polished interiors, continuously welded seams, and 304 or 316L stainless steel construction for GMP-compliant, contamination-free ingredient handling.
Micro-to-bulk precision
Automated dosing from micro-ingredients to bulk powders with full traceability — supporting 21 CFR Part 11 and DSCSA compliance.
U.S. reshoring ready
Ready to support domestic pharmaceutical builds — from greenfield facilities to retrofits — with full project management through startup and commissioning.
Streamlining OTC Medication Manufacturing
The Problem
A global OTC medication manufacturer needed to replace their entire raw materials handling process — receiving, unloading, and transferring active ingredients like Naproxen Sodium into a continuous dosing, blending, and tableting line. Tight spatial constraints, a complex controls interface, and confidential formulation requirements made off-the-shelf solutions impossible.
The Solution
AZO conducted on-site evaluations, material flow testing, and multiple rounds of engineering design to fit a custom ingredient handling system within the facility's footprint and height restrictions. The system was purpose-built to integrate with the existing process control platform and the continuous blending equipment from a separate manufacturer — with AZO serving as project manager through installation, commissioning, and SAT.
The Result
A fully engineered, GMP-compatible raw materials handling system purpose-built for continuous OSD (oral solid dosage) production, with a flexible foundation designed to expand into additional pharmaceutical product lines in the future. The project delivered on precision, compliance, and spatial efficiency where no standard solution could.