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Fugitive Dust
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Manual ingredient handling costs you more than you think.
Labor-Intensive Ingredient Handling
Fugitive Dust & Housekeeping Hazards
Throughput Bottlenecks & System Inefficiency
Hygienic design
Ultra-polished interiors, continuously welded seams, and 316 stainless steel construction for SQF- and FSMA-compliant contamination-free ingredient handling.
Micro-to-bulk precision
Automated dosing from micro-inclusions to bulk powders (seasonings, spice blends, starches, sugars, functional ingredients) with full batch traceability.
Turnkey integration
We manage the full project lifecycle — process design and engineering through installation, commissioning, and startup — integrating with your existing blending, packaging, and controls platforms.
Securing Flour Purity for a High-Volume Pretzel Manufacturer
The Problem
A well-known pretzel manufacturer needed better control over incoming flour quality. Without a reliable screening system, out-of-spec flour could reach production — creating costly quality issues and compromising final product consistency.
The Solution
AZO designed a custom flour preparation system that guided all incoming flour through a precise sequence. First, flour passed over magnets to remove magnetic contaminants. It then moved through a screener to catch oversized materials, bugs, and irregularities. Finally, it was entoleted to eliminate eggs and larval flour beetles in quarantined silos. If flour was flagged as substandard at any point, the system transferred the load back to the delivery truck — keeping out-of-spec material from reaching production.
The Result
Flour quality issues are now stopped before they start. By catching contaminants at the point of entry, the manufacturer eliminated downstream production risk and achieved the consistency needed to deliver a better product to consumers.