AZO COMPONENTER Batching Equipment Linear Design with Mobile Scale and BATCHITAINER®

AZO COMPONENTER® BATCHING EQUIPMENT 

COMPONENTER® batching equipment from AZO provides you with a well-designed automation system that can fulfill all industry requirements. 

Whether you produce food products, pharmaceuticals, chemicals or plastics, the numerous AZO COMPONENTER® models can provide the minor- and micro-ingredient automation for your production — rapidly, simply and accurately. And expanding your system at any time is no problem at all. 

For the most precise weighing, metering and feeding of minor- and micro-ingredients, trust AZO.

Explore our line of AZO COMPONENTER® automated batching equipment below. Find the system that’s right for your business.

Download the COMPONENTER Guide

AZO COMPONENTER® Step Batching Equipment

COMPONENTER® Step

AZO COMPONENTER® Linear Design with Mobile Scale

COMPONENTER® Linear Design with Mobile Scale

AZO COMPONENTER® Linear Design with Mobile Container

COMPONENTER® Linear Design with Mobile Container

AZO COMPONENTER® Indexing Mode

COMPONENTER® Indexing Mode

AZO COMPONENTER® Circular Design Batching Equipment

COMPONENTER® Circular Design

COMPONENTER® Step BATCHING EQUIPMENT

The AZO COMPONENTER® Step provides automatic weighing of minor and micro components, such as pigments, flavorings and additives into a batch container. This batching equipment essentially replaces a manual process of an operator scooping individual ingredients according to formula until the container is filled, which also allows for contamination and error. 

Instead, the AZO COMPONENTER® Step’s indexing system automatically moves each container one at a time, and each container is filled one step at a time, reducing the likelihood of contamination. 

Other features include:

  • High throughput from fully automatic filling and movement through the facility
  • Batches are separated, reducing the likelihood of contamination
  • Promotes strict adherence to hygiene requirements, batch purity and product segregation
  • Containers are tracked and monitored through the entire process
  • Ideal for food, pharma, plastics and chemical industries
AZO COMPONENTER® Step Batching Equipment

COMPONENTER® Linear Design with Mobile Scale

AZO COMPONENTER® Linear Design with Mobile Scale features several surge bins, each equipped with its own discharge and dosing unit arranged in opposing rows. This AZO COMPONENTER® is ideal for applications with the following requirements:

  • Includes two to 10 ingredients
  • Each ingredient may be used in every recipe or some recipes
  • Extreme ingredient segregation is not critical (e.g. allergen versus non-allergen)
  • The same batches are able to be made on the same scale over and over to maximize productivity and throughput
AZO COMPONENTER® Linear Design with Mobile Scale

COMPONENTER® Linear Design with Mobile Container Batching Equipment

AZO COMPONENTER® Linear Design with a Mobile Container provides automatic weighing of individual batches in their own containers. The AZO BATCHITAINER® sits on top of the scale for frequency control of non-free-flowing and free-flowing ingredients. This batching equipment ingredient system is ideal for formulas and recipes where reducing contamination and cleaning are of the utmost importance, such as pharmaceutical and chemical operations. 

Other features include:

  • Ability to weigh and dose 10+ ingredients, whether all in the same recipe or not
  • Non-contact transfer of materials 
  • Patented docking collar for dust-free containers and components
  • Spatial separation of product discharge and batch provision
AZO COMPONENTER® Linear Design with Mobile Container

COMPONENTER® Indexing Mode

The AZO COMPONENTER® indexing mode provides exact dosing and weighing in operations with a very high batch frequency — and a lot of ingredients and a lot of recipes. Each batch container goes onto a scale and moves forward along a “racetrack” indexing belt. Ingredients are weighed by the gram directly into the vessel, which also reduces the probability of contamination.

Other features include:

  • Up to 20 scales and multiple scale containers can operate at the same time
  • Indexing mode batching equipment can handle 100 recipes, with 5 ingredients each, for example
  • Each hopper can be assigned its own recipe
  • Can automate difficult products such as colorings, additives and highly-active ingredients
AZO COMPONENTER® Indexing Mode

COMPONENTER® Circular Design

The AZO COMPONENTER® Circular Design provides a cost-effective solution for automatic total batch weighment for formulas with a small number of ingredients. Screw feeders, receivers or small silos are fitted around the bucket scale. Each ingredient is dosed individually, allowing for weighing and feeding of several mixing lines.

Other features include:

  • Occupies minimal floor space
  • Circular design batching equipment can fit up to 10 ingredients around the bucket COMPONENTER®
  • Cost-effective
  • Vibration bottom ensures reliable transfer of non-free-flowing ingredients
AZO COMPONENTER® Circular Design Batching Equipment

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Common Questions About Batching Equipment

What are micro ingredients?

Very small ingredients that might be put into a batching system (such as an AZO COMPONENTER). These micro-ingredients may include added colors, flavors, stabilizers, preservatives and texturizers, as well as bits morsels and inclusions.

What tools are used for batching?

Various equipment that automates ingredient handling. Ultimately, batching systems, super sack unloaders and various pneumatic conveying systems can all be considered tools that facilitate batching.